|
Staple Removal |
|
|
|
______ / 3600 x |
_______ x |
______ x 12 = |
________ (a) |
Time (sec)
to remove staples
per tire. |
Labor cost per hour |
Tires made per month |
|
| |
|
|
|
| Damage |
|
|
|
________ x 12 |
x _______ = |
_________ (b) |
| Envelopes damaged by metal staples per month. |
Envelope cost |
|
| |
|
|
|
|
________ x 12 |
x _______ = |
_________ (c) |
| Wick pads torn by metal staples per month. |
Wick pad cost |
|
| |
|
|
|
| Rework |
|
|
|
________ x 12 |
x _______ = |
_________ (d) |
| Re-runs from using damaged envelope per month. |
Cost per
re-run |
|
| |
|
|
| Injury |
|
|
|
________ x 12 |
x _______ = |
_________ (e) |
| Worker Injuries from metal staples on floor per month |
Average cost of worker injury |
|
| |
|
|
| Quality |
|
|
|
( ________ + |
________ ) |
x _______ = |
__________ (f) |
Customer complaints for leaving metal staple in tire
per month |
Dissatisfied customers that do not complain per month |
Cost of customer complaints |
|
|
|
|
|
|
________ x 12 |
x _______ = |
_________ (g) |
| Cost of improved quality per tire due to elimination of cut marks where metal staples removed |
Tires/month |
|
|
|
|
|
| Fasteners |
|
|
|
( ________ - |
________ ) |
x _______ = |
__________ (h) |
| Cost of metal staples per thousand |
Cost of Black Magic® staple
per thousand |
Annual staple consumption in thousands |
|
|
|
|
|
|
TOTAL ANNUAL SAVINGS |
__________________ |
| |
(add a through h) |
